Information for
Paramotor Pilots &
Powered Paragliding

Books Videos Products       Educational (by Chapter)  Resources  Reviews  Regs  Troubleshooting

Events  News       Humor  Airline  Entertainment  Political  Articles  Log       Safety  FAQ  Contact

Home
Up


 

How was my training?

Extra Material By Chapter

 


"
By far the most complete and recognized authority on Powered Paragliding"
- Phil Russman

 

DVD's

Meet Powered Paragliding

Risk & Reward
 

Supporter of the USPPA



All Contents 
Copyright © 2008 
Jeff Goin

 

 

Paramotor Gas Tank Repair

2008-Aug-30 Permanent fix for PPG fuel tanks | Thanks to Alex Varv

If your gas tank gets damaged, it's frequently almost impossible to fix since no glue that we're aware of permanently adheres to the polypropylene material.

Epoxy Repair

Various epoxies, such as JB weld, can be used for a temporary repair. Clean the glued area with brake cleaner and sand the surfaces to be glued with 200 grit sandpaper (or similar). Mix the glue and hold the glued surfaces together with weight or tape wrapped around the tank.

Glue repairs won't last, though. At least one pilot had epoxy-repaired his tank only to have all the fuel leak out in his car when the epoxy failed a day later.

Weld Repair

Caution: You're working with a gas tank. Before dealing with hot tools, especially those using propane, make sure the gas tank is completely cleaned out and has no fumes!

Polypropylene plastic can be repaired through plastic welding. Alex found that the material does not become brittle at the weld, or at least not appreciably so.

If you have a welding tool, that obviously makes it easier, but it can be done with a heat gun ($10 Harbor Freight) and hot knife ($25 CableOrganizer.com).

Using the hot air gun, heat up the areas to be welded together until they become clear and a little more. Then use the heat knife to fuse the two pieces together.

This method can also be used for repairing the surround of fittings.

Thanks to Alex Varv for experimenting with this method and sharing it with the community.

Chicago Electric Plastic Welding Kit with air motor and temperature adjustment. Available from Harbor Freight.


Home ] Up ] Is Avgas Cooler? ] Priming ] [ Fuel Tank Repair ]

Remember, If there's air there, it should be flown in!